Humidity Monitoring – Unforseen danger in your server room

I was working with a client who had to replace multiple mother boards in their server room. I was surprised that he had to replace so many, so I gently asked, “What happened?”

He said he knew I would ask him that question. Over the weekend, the air conditioning unit for their server failed. It didn’t stop, it just stopped pushing out cold air. The room didn’t get too hot (thank goodness), but it produced a lot of moisture.

Apparently, it produced too much moisture, which caused condensation on the server rack that was closest to the air conditioning unit. The end result was multiple mother boards failing.

We spent the next few minutes going over the cost of the replacement boards and drives. I then let him know that we had a humidity probe that would alert him when humidity reaches a certain level. I suggested that he add it to his order and not take the risk of loosing another segment of his server room. He thought that it was a good idea and bought two!

“Relative humidity should be maintained at a level between 30%-50%. Failure to adhere to these particular specifications could result in serious corrosion of the copper wires that are contained within the UTP and STP. Such corrosion would deter efficient functioning of the network.” – Excerpt from Cisco Networking Academy book material. So I guess the old saying, “An ounce of prevention is worth a pound of cure,” holds true. Take the time to monitor for humidity. It could help save your equipment.

- Jimmy D

Running a computer in a sub-zero environment

I just saw a post on Slashdot that was asking the question, “How to Run a Computer in a Sub-Zero Environment?” Since network design is a passion of mine, this exercise interested me. It was a simple question, definitely not common.  Even here in Maine, we are always trying to cool down our servers. I never considered someone might need to do the opposite.

Anonymous Coward (7548) gave us a real world answer. “Putting heaters (computers) in an environment meant to be cold is just adding to the cooling workload. If the computer is at any decent operating temperature, it’s going to be heating up the immediate surrounding area, and you don’t want that.”  He advised people to mount the computer outside of the cold environment and put the sensor probes inside.

Although this appeared to be a sensible idea, the discussion added a new variable – building size. People were quick to point out that the original question required that he needed monitoring for a warehouse. Most warehouses are large, some larger then a football field. Clearly the above approach would not be applicable.

Embedding the PC inside of the sub-zero environment presents another issue – condensation. How are we going to protect the electronics?

BobPaul (710574) points out:

“Since cold air has a lower capacity to hold water, warming the air should decrease the relative humidity of the air, bringing you farther from the dew point and make condensation less likely. Just let everything sit in the cooler to get nice and cold before you turn anything on and I think it should be just fine.”

This response produced quite a bit of traffic. Quite a few people disagreed with BobPauls theory. Although this could be an answer, its validity is still in question.

The best solution to humidity was pointed out by Detritus (11846). He points out that “Military equipment often uses conformal coating, which is a spray-on plastic coating that protects the components from the environment.” This method encases the electronics protecting it from moisture. To the best of my knowledge, it doesn’t provide any thermal benefit, nor is it a life long solution. I would make sure to have a humidity sensor in the enclosure to ensure longevity.

The last post that I read made the solution clear.  munpfazy (694689) writes, “For what it’s worth, we’ve always built room-temperature enclosures to house electronics gear and PCs for the work we do in Antarctica.” You can’t get much colder than that.

My conclusion, build small micro enclosures for the computer that includes the required environmental conditioning and monitoring equipment.

Let me know what you think . . .

- Jimmy D

Recommended Server Room Temperature and your Ravica SensorProbes

Today’s network meetings subject was “Recommended Server Room Temperature”. It appears that our new goal is to make sure that the server farm keeps its temperature at a constant rate. They used the network operations policy for University of California, San Diego as an example. It’s funny, but nobody knew what that temperature should be.

After some research, I found out that the general recommendations suggest that you should not go below 10°C (50°F) or above 28°C (82°F).  This is a wide range, remember these are the extremes. It is far more common for server rooms to maintain a  temperature around 20-21°C (68-71°F). Keeping it at that temperature can be difficult, there are many variables to address.

I am going to set the thermostat at 55°F and monitor it’s status throughout the day with our Bitsight8 and multiple temperature and humidity probes. I have 20 days to gather this data and report on it. My guess is that we will have to adjust the set temperature a bit before we make the network policy.

~ Jimmy D

Office Humidity Monitoring

Until a few years ago I didn’t worry much about the humidity level in the office. One day I was commenting to one of my coworkers about how my body is prone to more static electricity shocks in the winter. He brought up the topic of humidity.

I decided to look into what the proper humidity level should be in our office.  I found out that when relative humidity is kept at about 50%, employees have fewer respiratory problems, as well. Humidity at too high a level makes the office feel “stuffy,” not to mention the problems it can cause with bacterial or fungal growth.

Humidity lower than 50% can cause discomfort by drying out the mucous membranes, contributing to skin rashes. Dry conditions cause electrostatic charge on both office equipment and their users. Ouch! Wouldn’t want expensive electronic equipment to start having problems.

Here is the humidity level in the office of one of our customers:

ravicahumtrend1

Does it look healthy to you?  He decided to put the humidity probe on the internet so that the land lord could see it from the internet.  If it isn’t fixed, he could setup the probe to email him every time a threshold is breached. HA!

ravicahumprobe